puzzolana Indian Machinery Manufacturers

puzzolana
puzzolana / 6 yrs ago /
  2

 “PUZZOLANA“, a 45 years old an ISO 9001:2000 Engineering Organization engaged in the design, manufacture, installation and commissioning of Crushing & Screening Plants of capacity up to 1200 TPH on turnkey basis. Our products have found immense acceptability due to its technical superiority and high reliability.

Crushing, grinding, material handling equipment and systems are an integral part of any modern industrial and infrastructure development.

Puzzolana have long standing in their dedicated service in design, manufacturing & after sales services in this field. More than 300 Nos. Crushing & Screening Plants and 1500 single equipments are in successful operation serving aggregates, iron ore, limestone and other mineral industries.

The installations of Puzzolana products not only ensure cost reduction in initial investment but also contribute substantially to the successful and economical operation of the plant and machinery. All our equipments are developed with latest technology incorporating most practical features to minimize the cost of production. Puzzolana's popularity today in the market is because of its product performance and after sales service. Prompt and efficient after sales services is our business - "Our Motto is Quality & Service".

Puzzolana "A next generation Manufacturer" have always been innovative in their approach using global knowledge coupled with indigenously developed technology to provide high provide high quality products. We have the expertise supported by rich experience in design and manufacture of a wide range of products at our factory comprising of 5 workshops, which are situated at Jeedimetla Industrial area at Hyderabad, Andhra Pradesh. The new workshop at Bollaram Industrial area at Hyderabad, Andhra Pradesh is recently installed for heavy machining & fabrication works. Ther workshops are equipped with the latest machines for manufacturing and testing a wide range of equipments with the increasing demand of Puzzolana products in the market both in the country & abroad. There is a continuous need for expanding the manufacturing facilities. Keeping this in view Puzzolana management have gone ahead establishing a new workshop facility in a premises of 4000 Square meters area with the latest machineries for manufacturing heavy duty equipments & machinery poised for rapid infrastructure development at Pashamylaram at the outskirts of Hyderabad.

Puzzolana for the first time designed & manufactured 600 TPH Aggregate Crushing Plant, which is the largest indigenously manufactured aggregate crushing plant in its process of continuous development activities, Puzzolana's design & engineering group have further taken up the challenges of aggregate crushing requirement of 1000TPH Crushing Plant indigenously. In the field of Cement Industry, Puzzolona have already locally manufactured and supplied 1200TPH Limestone Crusher for the first time in the country. Puzzolana have also supplied Stacker & Reclaimer for Cement Industry. Our newly added product ranges are Wheel Loaders and Sizers for both Infrastructure & Mining Industries.

Our History

1964
Puzzolana was first started in 1964 when a young leader from India decided to make specialized equipment in industry. Puzzolana started designing, fabricating and supplying customized specialty machinery to the small-scale industries. Since then Puzzolana engineers kept adding new machines to their product lines. Puzzolana soon came to be known nationally as leading designers, manufacturers and suppliers of such diversified range of machineries.

1995
The Managing Partner received the VIKAS RATNA for outstanding contribution to Indian small scale industry

1997
First Indian indigenous manufacturer to manufacture Cone Crusher.

1998
First Indian indigenous manufacturer to manufacture the Trolley Mounted Crushing Plants in the range of 100 to 300 TPH.

2000
First Indian indigenous manufacturer to manufacture the Skid Mounted Crushing Plants in the range of 100 to 300 TPH.

2004
First Indian indigenous manufacturer to manufacture the Crawler Mounted Crushing and Screening Plants.

2006
300 Turn-key crushing plants of capacity higher than 100 TPH supplied.

2007
Supplied the highest number of turn-key crushing and screening plants in the capacities between 100 and 1200 TPH.

Markets

With infrastructure booming and markets growing, PUZZOLANA has become one of India’s fastest growing capital equipment manufacturering Company.

PUZZOLANA’s turn-key solutions for :

·  Crushing

·  Screening

·  Sizing

·  Washing

·  Sand Making

·  Reclaiming

·  Stacking

 

 

PUZZOLANA has supplied to markets like:

·  Aggregate

·  Coal

·  Iron Ore

·  LimeStone

JAW CRUSHER

CONSTRUCTIONAL FEATURES
The "Puzzolana" single Toggle Jaw Crushers are designed for heavy duty & continous crushing applications. These Jaw Crushers have been developed in the design objectives of the new generation single Toggle Jaw Crusher to create the best possible geometry in crushing without rubbing.
"Puzzolana" jaw crusher features small eccentricity and an upthrust toggle plate action.
This design principle offers special benefits such as:
  Maximizes linerlife.
  Long-effective crushing
   stroke even at the top of
   the feed opening.
  Accepts bigger lump sizes
   due to small ecentricity.

CONSTRUCTIONAL FEATURES
Main frame / Body
Fully fabricated heavy duty single side plate design. All the models are fully stress relived after fabrication and machining.
Swing Jaw
A Computer designed field tested open back fabricated rib design on the pitman casting increases portability while maintaining structural integrity.
Eccentric Shaft
The eccentric shaft is machined from heat treated chrome molybdenum steel to withstand enormous hard rock crushing loads.
Also shafts is finished ground to achieve a perfect bearing fit. "Puzzolana" provides the optimum shaft stroke for maximum crushing pressure and high volume production.
Toggle Plate Arrangement
Precise toggle plate angle and placement optimizes crushing action through out the full range of closed side settings.
Liners
Both fixed and swing jaw liners can be reversed for extended service life. Locking arrangement is made in a such a way that it offers easy replacement with reduced maintanance cost. Cheek Plates are provided to protect the main frame.
Fly Wheel
Individually designed and balanced for each crusher size. "Puzzolana" fly wheel ensures smooth running operation.
Bearing Arrangement
Rugged, spherical, self aligning roller bearing design and selection will withstand both side thrust & heavy radial loads without special retaining mechanism. A special sealing arrangement on the shaft provides protection for the bearing from the ingress of dust.
Gap Setting Adjustment
Conveniently located on the crusher back side, the hand operated mechanical adjustment allows fast & easy closed side settings. Hydraulic adjustment is a standard feature for Jaw Crushers of 36" X 24" and higher sizes.

 

CONE CRUSHER

CONSTRUCTIONAL FEATURES
The "Puzzolana" Cone Crushers are robust and designed with many inputs gathered from various aggregate producers. Numerous design features incorporated to reduce down time and maintenance and will help in increasing the production and profitability.
Design Features
  Optimum crusher

   stroke & steep chamber
   for maximum production
   rates.
  Hydraulically operated
   gap setting adjustment.
  Inter changeable from
   standard to other crusher
   chamber configurations.
  Anti-friction roller bearing
   for efficiently transferring
   the power to crushing
   task.
  Spiral bevel gear
   transmission for more
   efficiency and quiet
   operation.
  Automatic integrated
   hydraulic over load
   protection system.

CONSTRUCTIONAL FEATURES
Main Frame / Body
Heavy Duty main frame fully stress relived after casting/fabrication and machined.
Top Shell
The cast steel top shell integrated with spider arms and hub comes in single piece. The spider arms and hub are sufficiently designed to with stand the shock loads.
Main Shaft
The main shaft is high tensile heat treated Chrome Moly Steel. The main shaft is integrated with core for fixing the mantle directly.
Sealing Device
A lubricated gravity type dust seal along with air pressurization system is provided. It keeps out dust and prevent loss of lubrication.
Eccentric
This is made out of steel casting and precision machined. Eccentric is held in position with the help of anti friction bearings.
Gear and Pinion
High strength alloy steel and precision cut spiral bevel gears last longer and are quiet operating.
Counter Shaft Assy
The alloy steel pinion shaft and housing which is made of cast steel are built as a separate and removable unit. Separate lubrication of anti friction bearings provides protection against high temperature and prevents the dust from setting inside the bearings.
Thrust bearings
Bronze & high strength steel wear rings support the weight of the main shaft and vertical crushing loads.
Hydraulics
Heavy duty single acting type hydraulic cylinder assy is provided below thrust bearing to facilitate gap setting and also for protecting the crusher from tramp metal.

 

VERTICAL SHAFT IMPACTER

Introduction
Vertical shaft impactors revolutionized the aggregate crushing industry. To achieve perfectly cubical shaped products. VSI's have become important at 3rd or 4th stage crushing. Puzzolana with their unmatchable experience in Indian crushing industry developed the most innovative and reliable design of VSI's with great success in establishing this product.
Operation Principle
VSI's mainly consists of an open/closed type impeller table fitted with specially developed carbide tip ports rotating at high speeds imparting centrifugal force to the feed material. This high speed feed hits the outer ring and again hits the fresh feed from the table, crushing and attrition take place. This results of remove the loose edges of the products shaping them cubical formations. (Outer ring provided either with "Anvil" or the Rock-on_rock patterns depending on feed material characteristics or final product requirements).

Design Features
  Feed hopper suitable for
   feed up to 63mm.
  Well balanced rotor table
   fitted with special carbide
   tips.
  Well designed outer ring
   with anvil or rock-on-rock
   ports.
  Central shaft fitted with
   antifriction bearings for
   efficiently transferring the
   power to meet the
   crushing task.
  Optional hydraulically
   lifted top cover for easy
   accessibility to main
   crusher parts to quickly
   inter change the worn out
   components.
VSI Model 720
Rotor TableDia (mm) - 720
Max. Feed Size (mm) - 40
Capacity(tph) - 60 to 150
Power Rating(KW) -
                      75 to 132
Weight(tons) - 7 to 10
VSI Model 840
Rotor TableDia (mm) - 840
Max. Feed Size (mm) - 50
Capacity(tph) - 120 to 300
Power Rating(KW) - 160 to 265
Weight(tons) - 9.5 to 12.5
VSI Model 960
Rotor TableDia (mm) - 960
Max. Feed Size (mm) - 63
Capacity(tph) - 180 to 400
Power Rating(KW) - 220 to 360
Weight(tons) - 11.5 to 15

 

FEDDERS

CONSTRUCTIONAL FEATURES
PUZZOLANA offers grizzly feeders, Reciprocating feeders of different sizes. These feeders ensures supply of regulated feed to the crusher to increase its efficiency.
OSITIVE FEATURES OF GRIZZLY FEEDER ARE

·  Robust construction

·  Adequate springs are     selected to withstand     heavy shock loads due to     feed material.

·  Wear plates are provided     on all exposed surfaces for     long life.

·  Heavy Duty exciters to     induce large stroke and     high force required to
    deliver run of quarry from
    dump hopper.

·  Simple eccentric drive
    system.

·  Easy maintenance

·  Easy to adjust stroke
    length by adding or
    removing the weights

·  Easy to adjust stroke
    angle.

RECIPROCATING FEEDERS

·  Reciprocting feeders are
    of simple and
    customized construction.

·  Easy to adjust the
    stroke.

·  Reciprocating body is
    supported on rollers with
    heavy duty bearings

·  Wear plates are
    provided on all exposed
    surfaces for long life.

·  Easy maintenance.

·  Feeder body is built to
    take impact loads.

·  Maximum capacity up to
    1000 TPH.

 

 

SCREENS

One/two eccentric shafts with adjustable counter weights and two heavy-duty roller bearings on each shaft. Vibrator mounted on top of the frame produces circular/elliptical motion. Adjusting the counter weights will vary stroke. Used for light and heavy-duty applications.

SPECIAL PURPOSE SCREENS
PUZZOLANA designs screens for any special purpose application like

·  Screens for scalping
    purpose.

·  Mineral extraction
    applications

·  Rinsing and de-watering
    applications Screens for
    sticky & abrasive
    materials

·  Hot sintered materials etc.

Design Features:

Width

1000-2400 mm

Length

2.5 - 7.0 Mt.

Weight

2-12 tonnes

Operating Angle

10-20 / 5-10 deg.

Drive

Through v-belts


CRAWLER SCREENS

CONSTRUCTIONAL FEATURES

·  Cost effective screening unit

·  Rapid set up time

·  Easily transported from site     to site

·  Detachable / Folding     conveyors

·  High screening capacity

Feed Hopper:
It is provided with fixed grizzly to prevent over size material. The slope of the grizzly can be altered by hydraulic cylinders.
Charging Conveyor: This conveyor feeds material to top conveyor from feed hopper. Closely spaced idler rollers provide necessary support for the belt and material.
Top Conveyor: This trough belt conveyor provides feed to the vibrating screen and is driven by hydraulic motor.
Vibrating Screen: It is well designed vibrating screen. Easy maintenance, light weight, less power consumption and long life.
Oscillating Mounting: The screen body is supported on oscillating Mountings. Due to this, screen movement becomes smooth with less noise.
Screen Drive Arrangement: The drive to screen is given through hydraulic motor. The speed of the motor can be varied to suit out put requirement.
Track: The Track arrangement is standard and is very robust construction. Suitable for odd working conditions.
Discharge Conveyor: This belt conveyor carries out material from the screen’s second deck. It is foldable by hydraulics cylinders.
Side conveyors 1,2: Both these conveyors are ribbed belt conveyors. Hence they can carry material at inclinations greater than 17o
They are foldable for easy transportation.

              

 

Awards & Certification

MAJOR ACHIEVEMENTS :

We have been awarded “Certificate of Export Excellence” (reconstruction and earthmoving Machinery Panel – SSI) for the Outstanding Export Performance during the year 2003-2004.

We have received the following Credit ratings.

SMERA – B2 of SME rating Agency of India (SMERA).

One Star Export house by Ministry of Commerce & Industrial, Government of India

Award for outstanding indigenous machinery manufacturers in the Baucon Exhibition held at New Delhi.

Actudalidad 21st Century International Award for Prestige and Quality in recognition of Management Performance.

Patron of “the council of EU Chambers of Commerce of India”, Mumbai


 

Contact us

PUZZOLANA MACHINERY FABRICATORS

IVRCL Towers, 2nd Floor, Avenue-4,

Street No. 1, Road No. 10, Banjara Hills,

Hyderabad-500034,A.P. INDIA.

puzzolana@puzzolana.com  

marketing@puzzolana.net

Phone:91-40-23354573, Fax :/15. 91-40-23354574

 

Factory:

PUZZOLANA MACHINERY FABRICATORS

D- 11, Phase-1, IDA, Jeedimetla,

Hyderabad - 500 055,

Andhra Pradesh,INDIA

factory@puzzolana.net

Phone: 91-40-2309 5080.

Fax :    040 23096487

 

 

 

 





emma / / 1 year ago
emma

R.K. Machine Tools (India) is a leading Mumbai based company engaged in providing heavy machineries and equipments to the Tins and Cans manufacturing industry. We have been providing our services from more than a decade.

R.K. Machine Tools (India) have earned a prominent position in the Indian market thanks to the commitment and effort that we have shown in the production and distribution of our products. We aim at offering the best quality materials to keep the trust of clients on us intact. Service is our main motto and we strive to achieve the goal. The reputation of our firm in the market is enough to know the position of our firm and judge the quality of our materials.
We are very well known for producing user friendly and durable machineries that are the most primary requirements in the can manufacturing industries. Our far-reaching goodwill and immense experience in the sector, makes us the leading provider of can and tin manufacturing machineries in India.

We have a workforce of qualitative employees who are efficient in offering excellent products and services to the customers. The quality of the employees and the offering of durable products to our customers make us survive in the corporate competition in Indian markets.


emma / / 1 year ago
emma

R.K. Machine Tools (India) is a leading Mumbai based company engaged in providing heavy machineries and equipments to the Tins and Cans manufacturing industry. We have been providing our services from more than a decade.

R.K. Machine Tools (India) have earned a prominent position in the Indian market thanks to the commitment and effort that we have shown in the production and distribution of our products. We aim at offering the best quality materials to keep the trust of clients on us intact. Service is our main motto and we strive to achieve the goal. The reputation of our firm in the market is enough to know the position of our firm and judge the quality of our materials.
We are very well known for producing user friendly and durable machineries that are the most primary requirements in the can manufacturing industries. Our far-reaching goodwill and immense experience in the sector, makes us the leading provider of can and tin manufacturing machineries in India.

We have a workforce of qualitative employees who are efficient in offering excellent products and services to the customers. The quality of the employees and the offering of durable products to our customers make us survive in the corporate competition in Indian markets.



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